Essential Maintenance and Care Tips for Excavator Crusher Buckets
Release time:
2025-04-23
1. Visual Checks:
Inspect the bucket daily for cracks, wear on teeth/hammers, loose bolts, or hydraulic leaks. Replace damaged components immediately to prevent secondary failures.
2. Wear Plate Monitoring:
Pay close attention to wear plates around the crushing chamber. If thickness drops below 50% of the original, replacement is essential to avoid structural damage.
3. Clearance Adjustment:
Regularly check the gap between the crushing teeth and breaker box. Excessive wear can lead to reduced efficiency and accelerated component deterioration.
1. Hydraulic System:
Ensure hydraulic oil is clean and at the recommended level. Replace filters every 250 hours and oil every 500-1000 hours depending on working conditions.
2. Grease Points:
Lubricate pivot pins, bushings, and bearings every 50 hours using high-quality grease suitable for heavy-duty applications.
3. Cooling System:
Maintain radiator and cooling channels to prevent overheating, especially during continuous high-intensity operations.
1. Material Selection:
Avoid crushing materials harder than the bucket’s specified strength (e.g., reinforced concrete with excessive rebar).
2. Loading Technique:
Distribute material evenly to prevent uneven wear. Avoid overloading to reduce stress on the structure and hydraulic system.
3. Vibration Monitoring:
Abrupt changes in vibration may indicate internal damage. Immediately stop operation and inspect if unusual noises or vibrations occur.
1. Cleaning:
Remove residual material after each use to prevent corrosion and jamming. Pay special attention to the crushing chamber and tooth gaps.
2. Storage:
Store the bucket indoors or cover it when parked outdoors. Apply anti-corrosion coatings to exposed metal surfaces if necessary.
3. Seasonal Adjustments:
In cold climates, use low-temperature hydraulic oil and drain water from cooling systems to avoid freezing.
1. Timely Repairs:
Contact authorized service centers for major repairs, such as hydraulic cylinder replacement or structural welding.
2. Scheduled Overhauls:
Conduct comprehensive inspections and overhauls every 2000 hours to assess wear status and replace critical components proactively.
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